Powermax105 SYNC system, 200-600V 3-PH, CSA, 75 degree handheld torch, 7.6m (25') lead - 059625

Powermax105 SYNC system, 200-600V 3-PH, CSA, 75 degree handheld torch, 7.6m (25') lead - 059625

Replacing Hypertherm Powermax 105 - 059374

The Powermax105 SYNC™ is a next-generation, professional-grade air plasma cutter that dramatically simplifies system operation for cutting and gouging up to 32 mm (1-1/4″). Features automated system process set-up via advanced RFID-enabled SmartSYNC™ torches, and a revolutionary single-piece cartridge consumable that provides trackable utilization data. The Powermax105 SYNC maximizes productivity through reductions in downtime, optimized cut quality performance, and streamlined consumable inventory management.

Shop SmartSYNC cartridges, a revolutionary new way to replace consumable parts with ease.

What's Included

• Powermax 105 SYNC power supply (no CPC port)
• 75 degree hand torch
• 25 ft lead

System Information and Applications

• Drag cutting - For dragging the torch directly across the workpiece
• Fine feature cutting - For narrow kerf width with minimal dross and heat-affected zone
• Flush cutting - For cutting closer to base materials using a 45 degree
• Max control gouging - For precise metal removal, shallower gouge profiles and light metal washing
• Max removal gouging - For aggressive metal removal, deep gouge profiles, and extreme metal washing
• Mechanized cutting - For portable automation and table cutting

Benefits of Powermax105 SYNC

Easy to use

• Cartridges are easy to identify by process with clear laser marking and color coding to eliminate part mix-ups.
• RFID-enabled SmartSYNC™ torches and cartridges automatically set the correct amperage and operating mode, eliminating setup errors.
• End-of-life consumable detection eliminates the uncertainty of knowing when to change the cartridge.
• Less operator fatigue when using hand torches with our new flexible lead. The lead has the same robustness of our previous lead jacket material and will also be used on robotic torches.

Minimize operation costs

• Simplified system operation minimizes the time and costs spent on training and troubleshooting.
• Reductions to downtime during consumable change-outs and elimination of costs associated with premature disposal of consumable parts.
• Cartridge usage data provides valuable insights for improving cutting operations and consumable inventory management.
• 3 color cartridges

Maximize performance

• Tackle a wide range of jobs with easily interchangeable torch styles and application specific cartridges for various types of cutting and gouging.
• Optimized cartridge consumable design provides up to twice the life for handheld cutting and improved quality over life in mechanized setups compared to standard consumables.
• Time-saving hand torch controls allow the operator to adjust the amperage on the fly, change cartridges and applications without returning to the power supply.

Industry-leading reliability

• SmartSYNC™ torches are engineered for rugged, industrial environments.
• SpringStart™ technology ensures consistent starting and a more reliable torch.
• Industry-leading reliability reduces production downtime.

Shop all Hypertherm Powermax SYNC plasma cutters, SmartSYNC torches and SmartSYNC consumables online at Welder Supply.

All Hypertherm Powermax 105 SYNC Models
	Power Supply Only	With Handheld Torch	With Machine Torch
Handheld Only	059704 power supply	059625 25' 75° torch 059626 50' 75° torch
CPC Port	059705 power supply	059627 CPC port, 25' 75° torch 059634 CPC port, 25' 75° & 15° torch 059687 CPC port, machine/hand torch 059628 CPC port, 50' 75° torch	059637 CPC port, 25' torch 059636 CPC port, 25' torch, remote 059687 CPC port, machine/hand torch 059638 CPC port, 50' torch 059639 CPC port, 50' torch, remote
CPC & Serial Port	059706 power supply		059684 CPC & serial ports, 25' torch 059762 CPC & serial ports, 35' torch

Cut Capacity
Capacity	Thickness	Cut Speed
Recommended	32 mm (1-1/4")	500 mm/min (20 ipm)
	38 mm (1-1/2")	250 mm/min (10 ipm)
Severance (hand cutting)	50 mm (2")	125 mm/min (5 ipm)
Pierce	22 mm (7/8")

 

Maximum Removal Gouging
Capacity	Metal Removal Rate	Groove Profile
Typical gouge	8.6 kg (19.1 Ibs.) per hour	6.6 mm D x 6.0 mm W (0.26" D x 0.24" W)

 

Specifications
Input voltages	200–600 V, 3-PH, 50/60 Hz
Kilowatt output	16.8 kW
Input Current	200/208/240/480/600 V, 3-PH 58/56/49/25/22 A @ 16.8 kW
Output current	30 - 105 A
Rated output voltage	160 VDC
Duty cycle @ 40°C (104°F)	70% @ 105 A, 240 V, 3-PH 80% @ 105 A, 480 - 600 V, 3-PH 100% @ 94 A, 480 - 600 V, 3-PH 100% @ 88 A, 240 V, 3-PH
Open circuit voltage (OCV)	300 VDC
Gas Supply	Clean, dry, oil-free air or nitrogen
Recommended gas inlet flow rate / pressure	Cutting: 260 l/min (550 scfh; 9.2 scfm) @ 90 psi (5.9 bar) Gouging: 550 scfh; 260 l/min (9.2 scfm) @ 70 psi (4.8 bar)
Input power cable length	3 m (10')
Power supply type	Inverter - IGBT

Hypertherm Powermax 105 SYNC PDFs

• Hypertherm Powermax 105 SYNC Operator Manual
• Powermax 105 SYNC Service Manual
• Hypertherm Powermax 105 SYNC System Brochure

Product Questions and Answers

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